Acetylene is an industrial gas with several beneficial properties, which makes it easily popular over other industrial gases such as methane, propane, and so on. Though all these gases are hydrocarbons, the acetylene differs from them in terms of its chemical bonding. The chemical formula of acetylene is C2H2 that suggests the presence of two carbon atoms and two hydrogen atoms in the molecule. In this molecule, the carbon items are joined by a triple bond. This additional bond in acetylene lends several typical properties to it, which is being beneficially exploited across various industries.
Nowadays, various types of acetylene plants are being used to ensure its continuous supply. These industrial acetylene plants, like any other compressed gas equipment or industrial equipment, demand regular lubrication. The earlier discussed molecular bond also makes acetylene a sensitive gas, which means extra care must be taken for choosing the right type of lubricant. Are you interested to know the different types of lubricants used in acetylene plants? Read the post to know more. Here Rexarc, the manufacturer of industry-grade acetylene plants, recommends popular lubricants that can be used in these plants.
Different Types of Lubricants Used in Acetylene Plants
The following is a list of the parts and recommended oils for lubricating them.
1. Acetylene Compressors: It is one of the integral parts of the acetylene plant that requires regular lubrication. Normally, non-detergent hydraulic oils of SAE20W (ISO 68) are recommended for lubrication. The viscosity of the oil used must be 315-SSU-68 cSt at 100°F (37.7°C). These are some of the recommended lubricant oils:
2. Air Compressors and Screwfeed Oilers: These parts must be lubricated using any SAE 30W (ISO 100) non-detergent hydraulic oils having viscosity 158 SSU, 30 cSt at 100°F (37.7°C). The following are a few lubricating oils that meet the aforementioned requirements:
3. Gear Reducers: These must be lubricated using AGMA #7 (ISO 460) gear oil with viscosity 2337 SSU, 437 cSt at 100°F (37.7°C). The following are a few oil lubricants meeting this specification:
4. Hoist, Residue Pumps, Acetone Pumps, and Screwfeed Hydraulic Systems: These parts should only be lubricated using SAE 10W (ISO 32) non-detergent hydraulic oils.
It is important to check the oil levels in all the above-mentioned components before starting your acetylene plant. The components should be opened after ensuring that all gauges are set at zero pressure. Also, it is recommended to use the oil listed for that particular component. Along with this timely lubrication, it is also important to conduct daily, weekly, and monthly inspection and maintenance of various components in the acetylene plant to ensure their proper functioning. These activities will be covered in the next few sections.
Daily Acetylene Plant Maintenance Checklist
It is important to conduct a daily inspection of certain components before starting the acetylene plant. This inspection can be accomplished in the following steps:
Weekly Acetylene Plant Maintenance Checklist
Conducting a weekly inspection and maintenance of the acetylene plant helps it running longer. The following steps will ease this process:
Monthly Acetylene Plant Maintenance Checklist
The monthly acetylene plant inspection becomes easier when you follow the steps mentioned below:
Yearly Acetylene Plant Maintenance Checklist
The below-given are a few points that will help you conduct an effective yearly inspection at your acetylene plant.
Choosing the right oil for the acetylene plant as well as conducting maintenance in the right way will help you maximize the value of its investment. Rexarc is not only involved in designing and delivering innovative and safety-driven acetylene plants but also known to help its clients utilize the acetylene plant in the right way.
We are a one stop shop from custom vessel production to full skidding, plumbing and instrumentation.
We stand by our processes and communicate with you on your project status as much or as little as you would like.
We continually reinvest in our people, business, and equipment technology to ship quality products on time.